- Short duration weld pulse enables low energy welding and repeatable precise projection weld results
- Ultra-fast rise times for high throughput weld cycles over a broad range of applications
The Pulsar (P-1000, P-3000, P-6000, P-9000) resistance welding power supply and high-efficiency weld transformers may be combined with a KN weld head to form a single station projection cap welding system.
Production proven in industrial environments around the world, these systems are the dependable workhorses of the industry. Whether hermetically sealing micro-electronic packages, transistor outline packages, or joining a variety of metal parts, Pulsar’s broad range of precision power choices provide technically advanced process solutions.
Pulsar can be easily integrated into atmospheric enclosures to insure high yield hermetic sealing results, or outfitted with aninnovative electrode vacuum and gas backfill system for electronic package sealing that enables packages to be evacuated, and then filled with gas before being hermetically sealed.
TECHNICAL SPECIFICATIONS: PULSAR POWER SUPPLIES
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P-1000 |
P-3000 |
P-6000 |
P-9000 |
Energy range: |
1-999 joules |
100-3000 joules |
100-6000 joules |
100-9000 joules |
Capacitance: |
Calibration set |
9300 uF |
18600 uF |
27,900 uF |
Maximum potential: |
430 VDC max |
50-800 VDC |
50-800 VDC |
50-800 VDC |
Input voltage: |
90-138 VAC or |
208/240/480 VAC 50/60 Hz Single Phase |
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Input current: |
15 Amps |
Adjustable between 10-30 amperes 50/60 Hz |
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Dimensions inches (cm): |
11.5 x 9.9 x 13.8 (29 x 25 x 35) |
34.0 x 22.0 x 16.0 (86 x 56 x 41) |
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Circuitry: |
All solid-state/charge and discharge |
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Control circuit protection: |
Zener-referenced closed-loop circuit |
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Weld transformer: |
High-efficiency matched weld transformer |
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Energy repeatability: |
5% of energy set point |
RP3000 ROTARY WELD HEAD
Forge force: |
120-1200 lbs.(534-5340 newtons) |
Rotary table: |
8-station, counter-clockwise rotation, 10” (254 mm) dia. |
Drive system: |
Mechanical Sine Cam System, variable speed |
Index accuracy: |
±75 arc seconds (±0.0014” (0.035mm) @ weld zone) |
Index time: |
0.5 seconds |
System drive: |
Induction Motor with clutch and brake |
Upper electrode/lower |
Easy removal, water cooled |
Controls: |
Automatic and Manual with foot or palm switch |
Input air: |
80-100 psi (552-689 KPa) |
Remote control: |
Remote control of energy, weld, and ready/wait functions |
Topelectrode eject (optional): |
Prevents parts from sticking after weld |
Part collection (optional): |
Collection box external to enclosure with |
Part hold-down |
Part hold down for stations before and after weld station |
Energy Levels |
For 1-1500 Joule applications |
KN WELD HEAD AND CONTROLLER
Forge force: |
|
Single range: |
Adjustable between 120-1200 lbs. (534-5340 newtons) |
Dual range: |
Adjustable between 120-4000 lbs. (534-18000 newtons) |
Stroke: |
47 mm (1.875”) standard, 100 mm (4”) optional, |
Electrode holders: |
Quick change |
Alignment: |
Zero alignment die set |
Kinetic expander: |
Expansion >6.4 mm (0.25 Inches) |
Die set design: |
Zero weld zone flexure |
Dimensions (LxDxH) |
12 L x 15 D x 24 H (30.5 x 38.0 x 61.0) |
Approach time: |
Adjustable from 50 msecs to 3 seconds |
Forge time: |
Adjustable from 50 msecs to 3 seconds |
Hold time: |
Adjustable from 50 msecs to 3 seconds |
Weld initiate circuit: |
Automatic |
Locking regulators: |
Adjustable from 10 psi (72 kpa) to 120 psi (827 kpa) |
Cycle status: |
Visual illuminated indicators |