- 短期焊接脈衝能夠實現低能耗焊接和可重複的精確凸焊效果
- 在眾多應用的高產量焊接循環中可實現超快速的上升時間
Pulsar(P-1000、P-3000、P-6000、P-9000)電阻焊電源和高效電焊變壓器可與KN焊頭配合使用,組成單工作站凸焊帽焊接系統。
此類系統是生產性能可靠的行業加工設備,已在全球各類行業環境獲得驗證。 無論是 對微電子封裝和晶體管外殼封裝進行氣密密封還是焊接不同類型的金屬部件,Pulsar廣泛的精確功率選擇都能夠提供技術先進的加工解決方案。
Pulsar能夠方便地集成至空氣隔離設備,可確保高生產率的氣密密封裝設備效果;也可配備創新的電極真空和氣體回填系統進行電子封裝密封 ,該方式可先令包裝達到真空狀態,隨後回填氣體再進行密封。
TECHNICAL SPECIFICATIONS: PULSAR POWER SUPPLIES
|
P-1000 |
P-3000 |
P-6000 |
P-9000 |
Energy range: |
1-999 joules |
100-3000 joules |
100-6000 joules |
100-9000 joules |
Capacitance: |
Calibration set |
9300 uF |
18600 uF |
27,900 uF |
Maximum potential: |
430 VDC max |
50-800 VDC |
50-800 VDC |
50-800 VDC |
Input voltage: |
90-138 VAC or |
208/240/480 VAC 50/60 Hz Single Phase |
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Input current: |
15 Amps |
Adjustable between 10-30 amperes 50/60 Hz |
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Dimensions inches (cm): |
11.5 x 9.9 x 13.8 (29 x 25 x 35) |
34.0 x 22.0 x 16.0 (86 x 56 x 41) |
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Circuitry: |
All solid-state/charge and discharge |
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Control circuit protection: |
Zener-referenced closed-loop circuit |
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Weld transformer: |
High-efficiency matched weld transformer |
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Energy repeatability: |
5% of energy set point |
RP3000 ROTARY WELD HEAD
Forge force: |
120-1200 lbs.(534-5340 newtons) |
Rotary table: |
8-station, counter-clockwise rotation, 10” (254 mm) dia. |
Drive system: |
Mechanical Sine Cam System, variable speed |
Index accuracy: |
±75 arc seconds (±0.0014” (0.035mm) @ weld zone) |
Index time: |
0.5 seconds |
System drive: |
Induction Motor with clutch and brake |
Upper electrode/lower |
Easy removal, water cooled |
Controls: |
Automatic and Manual with foot or palm switch |
Input air: |
80-100 psi (552-689 KPa) |
Remote control: |
Remote control of energy, weld, and ready/wait functions |
Topelectrode eject (optional): |
Prevents parts from sticking after weld |
Part collection (optional): |
Collection box external to enclosure with |
Part hold-down |
Part hold down for stations before and after weld station |
Energy Levels |
For 1-1500 Joule applications |
KN WELD HEAD AND CONTROLLER
Forge force: |
|
Single range: |
Adjustable between 120-1200 lbs. (534-5340 newtons) |
Dual range: |
Adjustable between 120-4000 lbs. (534-18000 newtons) |
Stroke: |
47 mm (1.875”) standard, 100 mm (4”) optional, |
Electrode holders: |
Quick change |
Alignment: |
Zero alignment die set |
Kinetic expander: |
Expansion >6.4 mm (0.25 Inches) |
Die set design: |
Zero weld zone flexure |
Dimensions (LxDxH) |
12 L x 15 D x 24 H (30.5 x 38.0 x 61.0) |
Approach time: |
Adjustable from 50 msecs to 3 seconds |
Forge time: |
Adjustable from 50 msecs to 3 seconds |
Hold time: |
Adjustable from 50 msecs to 3 seconds |
Weld initiate circuit: |
Automatic |
Locking regulators: |
Adjustable from 10 psi (72 kpa) to 120 psi (827 kpa) |
Cycle status: |
Visual illuminated indicators |